Maintenance Operations Manager

JMG Limited

Trades & Services

Position Overview

The Maintenance Operations Manager is responsible for overseeing the maintenance, reliability, and efficiency of all machinery, equipment, and facilities within a generator assembly plant. This role ensures minimal downtime, optimal performance of production lines, and compliance with safety and regulatory standards. The manager will lead a team of maintenance technicians, coordinate preventive and corrective maintenance, and implement continuous improvement initiatives.

Key Responsibilities

• Develop and execute preventive and predictive maintenance programs for production equipment, tools, and facilities.
• Ensure timely troubleshooting and repair of mechanical, electrical, hydraulic, and pneumatic systems.
• Oversee spare parts inventory and procurement to minimize downtime.

• Supervise and mentor maintenance technicians, providing training and performance evaluations.
• Schedule and assign maintenance tasks to ensure optimal workforce utilization.

• Monitor equipment performance and implement reliability-centered maintenance (RCM) strategies.
• Collaborate with production teams to minimize disruptions and improve equipment uptime.
• Analyze maintenance data to identify trends and recommend improvements.

• Ensure all maintenance activities comply with OSHA, ISO, and other regulatory standards.
• Conduct safety audits and risk assessments, promoting a culture of workplace safety.

• Lead root cause analysis (RCA) for equipment failures and implement corrective actions.
• Drive initiatives to enhance energy efficiency, reduce waste, and lower maintenance costs.

• Manage the maintenance budget, ensuring cost-effective solutions.
• Coordinate with external vendors and contractors for specialized repairs and installations.

Qualifications & Requirements

Education & Experience:

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Maintenance, or a related field.
• 5+ years of experience in maintenance management, preferably in manufacturing, assembly, or heavy machinery industries.
• Proven experience with generators, diesel engines, or power systems is a plus.
• Certification in Maintenance Reliability (CMRP) or Lean/Six Sigma is advantageous.

Technical Skills:

• Strong knowledge of hydraulic, pneumatic, electrical, and mechanical systems .
• Proficiency in CMMS (Computerized Maintenance Management Systems) .
• Familiarity with PLC troubleshooting, welding, machining, and automation systems .

Soft Skills:

• Strong leadership and team management abilities.
• Excellent problem-solving and decision-making skills.
Ability to work under pressure and prioritize tasks effectively.

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